Welcome to the official website of Shenzhen Fulikai Packaging Products Co., Ltd.

Shenzhen Fulikai Packaging Products Co., Ltd.

With 19-year experience in manufacturing & customizing EVA foam products.Certified by Coca-Cola, Walmart & Sedex, supporting factory audits.

Custom Service Hotline+86 13827489472+86 0755-29018797

Fulikai - Fast production and delivery within 15 days
Your position: Home > Blog

How should spillage and tray balance be recorded when receiving floating EVA game trays with cup holders for a party goods store adding floating trays?

Back to list Release Date: 11/15/2026

A floating tray that drifts into the deep end, a drink that tips the moment someone leans on the edge, a carton of trays that arrives warped - these are the three complaints party goods buyers actually hear from customers after a summer season. They are also the three things a receiving inspection should be written down against. If you are adding wholesale water sports products to a party goods assortment, the incoming check is where quality claims either hold up or fall apart, and it only works if someone records what they saw.

Why Balance and Spillage Deserve Their Own Line on the Receiving Form

A floating EVA game tray is a strange item to inspect. Nothing about it is flat, rigid or stationary, so the usual "no dents, no scratches" checklist misses the two defects that decide whether shoppers keep it: how the tray sits on water, and whether the cup holders actually stop a drink from ending up in the pool.

Recording these matters for three practical reasons. First, EVA foam is soft goods - a tray stored under heavy cartons can arrive slightly bowed with no visible damage at all, and only a water test exposes it. Second, cup holder diameter and tile groove depth are tolerances, not opinions; once they are written down per lot, you have something to compare the next shipment against. Third, if a batch has to be returned or reworked, a dated receiving record with measurements settles the conversation quickly instead of turning into a dispute.

What Our Floating Tray Line Is Built Around

Fulikai is a Shenzhen EVA foam products manufacturer producing these trays in-house, from foaming through cutting, stamping and printing. The floating tray range covers several configurations, and each one has features an inspector should be checking against:

  • Closed-cell foam construction. One of our pool trays is made from closed-cell EVA that does not absorb water, with two sizes of built-in tile slots and four integrated cup holders. Non-absorbent foam is the reason a tray stays light after hours in the water rather than going heavy and sitting low.
  • One-piece carved foam. Another version is carved from a single block of high-density EVA, 31.5 x 31.5 inches with no splicing and no glue lines. Fewer seams means fewer places for water to enter and fewer places for the board to start delaminating mid-season.
  • Salt-alkali resistant material. The beach-facing version is made from salt-alkali resistant high-density EVA, with 25 mm double-row tile slots and corner drink holders sized for cups up to 3.35 inches in diameter. If your store sells into coastal markets, that specification is what you want on the packing list, not just in a marketing bullet.
  • Tile racks, phone slots and cup holders combined. A rigid one-piece molded tray includes four-sided tile rack grooves, corner cup holders and outer slots for phones and small accessories - no inflation, no pump, no assembly.

Note that our published listings describe several trays at 31.5 x 31.5 inches with different thicknesses and material grades depending on the model. Use the specification on your own purchase order as the acceptance standard for each lot, and do not assume one model's figures apply across the range.

Recording Tray Balance: A Five-Step Water Test

Balance is the property that decides whether a tray feels well made or cheap. Run this on a sample from each carton in the lot, and write the result down as numbers rather than impressions.

  1. Float it empty first. Set the tray on calm water with nothing on it. Sight across the surface from two sides. A well-balanced board floats level; a warped or compressed one shows a high corner or a dipped edge before any load is applied. Record "level" or note which corner lifts.
  2. Add weight at each corner in turn. Place a weighted drink in one cup holder, then move it to the next. The tray should stay level and settle back rather than staying tilted. A board that keeps the tilt has lost thickness somewhere - write down which corner.
  3. Load all four holders. Fill every cup with water to about two-thirds and leave the tray for a few minutes. Watch for one side sinking lower than the others, and for any foam that darkens as it takes on water. Dry-weighing the tray before and after this step is a quick way to prove closed-cell foam is behaving.
  4. Check the edges against the waterline. A gap between the waterline and the edge on one side usually means the board was stored under load or stacked too high in transit. Note it, because it will not improve with use.
  5. Re-test after 24 hours of floating. Pull the tray out, let it drain and weigh it. A light gain is normal surface water; a heavy gain means the core is absorbing, which rules the lot out for retail sale regardless of how it looked on day one.

Recording Spillage: What to Look For in the Cup Holders

Spillage complaints rarely say "the cup holder was wrong." They say "my drink fell over." The receiving check has to translate that back into a physical feature.

  • Diameter match. Measure the holders with your own standard cups - the party cups your store actually sells. Our salt-resistant tray lists holders for cups up to 3.35 inches; if your retail cups are larger, they will sit on the rim rather than in the socket and tip at the first bump.
  • Depth and grip. A shallow socket holds a cup only while the water is still. Push the tray gently side to side and watch the tallest cup. If it walks toward the edge, record the movement.
  • Position of the holders. Holders set close to the outer edge lift with every ripple. Note how far each holder sits from the nearest edge; that distance is what protects the drink when someone climbs out of the pool next to the tray.
  • Drainage around the socket. Water that pools in the cup recess makes cups float out of the socket. Check whether the recess drains when the tray is tilted.
  • Stability under a loaded edge. Press down on one corner as if a player were leaning on it. The tray should stay floating and level, not dive. Our product pages describe an anti-tip floating structure - on receipt, that is exactly what you are verifying, carton by carton.

A Simple Receiving Record That Actually Gets Used

Keep the form short enough that staff will fill it in. For each lot, capture:

FieldWhat to write
Lot and carton numberSo a defect can be traced back to a pallet, not just a product name.
Sample taken fromWhich carton in the stack - top cartons crush differently from bottom ones.
Dry weight before / after 24 h floatingTwo numbers, in grams. The difference is your absorption result.
Float level (empty)Level, or the corner that lifts / dips.
Cup holder diameter measuredIn inches or millimetres, against your standard cup size.
Cups walked during ripple testYes / no, plus which holder.
Anti-tip result under edge loadHeld level / dove / recovered slowly.
Print and colour checkAgainst the approved artwork, checked wet as well as dry.
Photo referenceOne photo of the tray floating loaded, one of any defect.

Two habits make the record worth having. Photograph the tray on water with drinks in it - a warped board is obvious in that photo and invisible in a photo of the flat carton. And file the completed form with the purchase order, because the next season's order will be quoted against this season's results.

How Fulikai Supports Inspection Before Shipment

Receiving checks go smoothly when the factory has already done its own. Every product passes through 16 types of tests during production, covering colour fastness, tensile strength and material safety among others, and every order gets a full manual inspection before it leaves our Shenzhen facility. We support third-party inspection at any stage and welcome buyer audits; audit reports from Coca-Cola, Walmart and Sedex are already on file. Our EVA foam factory audits and inspections page explains how inspections are arranged.

For a party goods store testing the category for the first time, customising the tray is usually easier than expected. We work from customer drawings or samples - tray size, colour, printed graphics and holder layout can all be changed through our custom EVA foam manufacturing service, with design review and improvement suggestions included before tooling.

Before the Next Order: Close the Loop on What You Recorded

The point of writing down spillage and balance results is not paperwork. It is so that when you reorder, you send the factory a specification instead of a complaint: holder diameter that fits the cups you sell, a board thickness that stayed level after a season of floating, foam that did not gain weight in water. Bring your receiving records to the conversation and the second order ships with the first order's problems already solved.

To arrange samples or discuss a custom floating tray for your assortment, browse our wholesale EVA foam products or contact us directly - we reply to inquiries around the clock.

News center

Tel

+86 13827489472
  • Tel

    +86 13827489472

  • E-mail

    sales@fulikaisz.com.cn

  • Add

    5th Floor, Building B, Yuanfen Industrial Zone, Dalang Street, Longhua District, Shenzhen, China

Copyright © Shenzhen Fulikai Packaging Products Co., Ltd. Main business: Puzzle mat, EVA nail file, EVA educational toy, EVA slippers, EVA foam.
Blog